Navara Red Rice Vermicelli (180 G)

🌾 Processing of Navara Red Rice Vermicelli Using Sprouted Navara Rice Flour

Ingredients Composition

• Sprouted Navara Red Rice Flour – 100%
• Water – RO treated (as required for dough consistency)

🛠️ Processing Steps

1. Selection & Cleaning of Grains

• Indigenous Navara red rice grains are selected for their therapeutic value and deep red pigment rich in anthocyanins.
• Grains are cleaned using air classifiers and water wash to remove dust, husks, and foreign matter.

2. Sprouting Process

• Soaking: Cleaned grains are soaked in RO-treated water for 10–12 hours to activate metabolic enzymes.
• Germination: Soaked grains are allowed to sprout at 28–30°C, 75% humidity for 36–48 hours, enhancing GABA content and bioavailability of micronutrients like zinc and iron.
• Drying: Sprouted grains are dehydrated at <50°C to retain antioxidant properties and prevent enzymatic degradation.

3. Milling

• Dried, sprouted Navara rice is stone-ground into a fine flour (mesh size 100–150) with minimal thermal impact to preserve nutrients.

4. Dough Preparation

• Flour is gradually mixed with RO-treated water until a smooth, pliable dough forms.
• Dough is rested for 20–30 minutes to allow hydration and binding through starch gelatinization.

5. Vermicelli Formation via Extrusion

• Dough is fed into a cold extruder with a vermicelli die.
• Extruded strands are cut into 10–15 cm lengths and air-rested for surface moisture evaporation.

6. Final Drying

• Rested vermicelli is tray-dried at 45–48°C until moisture content is reduced to <10%.
• Ensures safe storage, reduces microbial growth, and enhances shelf life.

7. Packaging & Storage

• Final product is packed in biodegradable or vacuum-sealed moisture-barrier pouches.
• Stored in a cool, dry environment away from sunlight. Shelf life: 6–8 months.

🌟 Nutritional & Functional Highlights

✅ Rich in Anthocyanins – Antioxidant, anti-inflammatory benefits
✅ Gluten-Free & Easily Digestible
✅ Ayurvedic Significance – Traditionally used for postpartum recovery, anemia & nerve health
✅ Low Glycemic Index – Suitable for diabetics
✅ GABA-Enriched – Supports brain function and stress reduction

🍽️ Quick Recipe: Navara Vermicelli Payasam

Ingredients:

• 1 cup sprouted Navara vermicelli
• 2 cups coconut milk
• 1/4 cup palm jaggery or coconut jaggery
• 2 cardamom pods
• 1 tbsp cold-pressed coconut oil or ghee
• 1 tbsp cashews & raisins

Method:

1. Roast vermicelli in coconut oil/ghee until aromatic.
2. Add coconut milk and cook on low flame till soft.
3. Stir in palm jaggery and cardamom.
4. Garnish with fried cashews and raisins. Serve warm.